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Drilled out hole in concrete too big for tapcon screw

26K views 38 replies 13 participants last post by  RoofGator  
#1 ·
Hole was drilled out slight too big for the tapcon screw to grip onto. How can I fix this? Can I just fill the hole with concrete epoxy and set the screw in the hole while the epoxy is curing? Or do I completely filled the hole and then drill it out again?

I have a tube of loctite PL max premium adhesive. Would that work?
 
#12 ·
Just one Tapcon hole drilled too big?
Any of the solutions, the wire, wood or trimmer line should work.
And you will know as you tighten it if it is holding.
 
#16 ·
There is an epoxy made for this very purpose. I used such an epoxy to anchor my shed. The strength is rated greater than the concrete. Just look for concrete anchor epoxy (or something like that). Then fill the hole with the epoxy and then you can push a bolt into the hole and wait for it to cure. Then you can use a nut on top of the bolt. You may need to actually make the hole even larger and find an appropriate bolt.
 
#17 · (Edited)
There isn't a "perfect" solution.

One option is to abandon the hole and drill another hole through the metal bracket, through the concrete.

If that's not an option then the existing hole has to be reused.

You can try to get the same screw to bite by using some electrical wire, or tooth picks or zip ties. Kind of a hit and miss. More likely to work on solid concrete less likely with a block.

If it's not a block you can try a longer tapcon like instead of 1-1/4 try a 1-3/4 or 2-1/4.

You can also try a bigger screw. A 1/4 tapcon require a 3/16" hole. Simpsons make a concrete screw that is slightly bigger and uses a 1/4" hole. That may work on your oversized hole.

They also sell hammer set nails, Red Head makes one for 1/4" holes. That may work too. Of all the methods listed this is the one I have had the most success in fixing a spinning tapcon on a concrete block.

Or further enlarge that hole for a 1/4" lead anchor, and use a 1/4" bolt into the anchor instead.

Or use epoxy, real epoxy not JB Weld, it's expensive though. $20+ for one hole ouch...of course you can save it for future use but I have never been able to save a double tube epoxy once opened it gets messy.
 
#32 ·
I wanted to update what I eventually ended up doing a while ago. I got some thick copper wire, straightened it out, and inserted into the hole. Drilled the screw in and it was solid. It's not going anywhere! This solution will also allow me to remove the screw in the future. The epoxy solution would have been permanent.

Thanks for this suggestion! :)
 
#23 ·
We've drilled many holes using tapcon screws. What I've found is the tapcon drill bit is different than others the same size. Using tapcon bits helped us tremendously.
Would i be able to lash a small pole building 16x20 down with those?. They do make a bracket that cements right into the footing column but if its off a little you cant move it after the cement dries.
 
#38 ·
I would use the next size larger Tapcon.