Are you using 4 recirc pumps? Why so many loops? Are the fixtures so remote that it requires so many pumps? Seems like you could cut back on the pumps and pipe by using circuit setters. You have a lot of hw lines that are wasting energy.

 

Each loop does have its own pump so yes there are 4 in the drawing. Thought about going to 3 loops (combine the basement/1st/2nd floors on the one side of the house). The other 2nd floor bath is fairly remote and the 3rd floor would have minimal use so thought it would make sense to keep it separate. Not sure what a circuit setter is, first I've heard of it. Will google it some but can you elaborate on how it would be used here?

Thanks

 

Do a Water Supply Fixture Unit calculation:

http://www.engineeringtoolbox.com/Water-Supply-Fixture-Units-d_1073.html

http://www.engineeringtoolbox.com/wfsu-pipe-lines-d_1075.html

For example, to feed two bathrooms (7.5 WSFU each = 15WSFU), at 46-60PSI, 120 feet away, you need 1" pipe. I believe the vertical run of a pipe for multistory dwellings also comes into play, but my house is only a single story so I didn't research that part.

In most cases, 1/2" is the minimum. You can run a big pipe to a bathroom area and tee off from there to a bunch of 1/2" lines going to each individual fixture.

Note, using the calculation, hot main trunk lines can sometimes be smaller than the cold, since toilets and hose bibs don't use hot water.

Don't forget pipe insulation too, otherwise your hot water bill will be scary. Where possible, I'd also use fiberglass or cellulose in the stud / joist bays that the pipe runs through.

 

A circuit setter is a glorified ball valve. It has an indicator dial so you know how open/closed the valve is. Also has test ports so you can read the GPM through the valve. We use them on recirc lines that have loops to other areas of a building. They allow you to balance the flow equally to the recirc branches.

 

Most of what I've found about them read like more for boiler water type scenarios. I see potable mentioned but not sure how to set them into what I have.

 

I never saw loops in potable water supplies, new on me and I'm 66, but I dont do this for a living. Seems like maybe 2 on demand water heaters under the sinks could eliminate a lot of this.

 

Seems like maybe 2 on demand water heaters under the sinks could eliminate a lot of this.

That's true, and depending on heat losses in the pipes, may even be more energy efficient. But on-demand units will probably require running new dedicated electrical circuits, which is probably about as expensive as recirc lines.

 

I had to stand there and wait, but I didnt wait in the tub :laughing::laughing::laughing:

No I own a Ranch, and the HWH is very close to the bathrooms below.

Kitchen is a pain though, on the far end. How does the recirculator work on a timer? or thermostatic control?

This sounds like an energy hog

 

Kitchen is a pain though, on the far end. How does the recirculator work on a timer? or thermostatic control?

We have the same thing in reverse, kitchen is close, 2 bathrooms at the opposite end of the house. Either waste 1 minute and a gallon of water to get hot water, or just wash in cold. Ugh.

This sounds like an energy hog

Done wrong, it can be.

There are many options. The one we used has both a timer and a thermostat (Laing is the brand, but Grundfos also appears to make a good pump). I set it to be active from 7am to 10pm. Between those times, the thermostat controls the pump. It will come on first thing in the morning and shut off when it senses hot water in the return line. Then it waits until it cools off and then runs again until it senses hot water.

For this type of application, it's critical that you insulate your hot water pipes. Failure to insulate means the pump runs a lot and your water heater has to keep heating and reheating that water, only to immediately lose the heat to the spaces the pipe runs through.

Electrically, a thermostatic pump doesn't draw much because it's only 11W and it runs for maybe 1 minute every half hour or so. You just have the heat loss through the pipe insulation to deal with. Your water heater will fire a little more frequently than usual. Better pipe insulation means less firing, hence my recommendation to add wall insulation to the spaces the pipe runs through.

Alternatively, you can get a pump with no thermostat and no timer, just a button. When you enter the bathroom, you push the button. About a minute later, you have hot water. This saves more energy and while pipe insulation here still helps, it's not as critical since you're not recirculating very often.

In either case, you waste less water. This could be important if you are in a drought area or on a private well that tends to go dry (like mine).

 

I don't know the layout of your bathrooms and kitchens but it seems like you could do all this on one loop- 1 pump. Start off the heater and end on the top floor and return back to the heater. Any fixture you missed going up can be piped coming down.

 

That would look something like the attached. I have the cold trunk on 1", not sure it needs to be that big. Maybe hot water needs to be 1" as well? Or should 3/4" work for all? I had mentioned the 1" cold trunk to the plumbing inspector and he thought I might have pressure issues, he also thought the extra head to the 3rd floor might be better off separated to a different line than the 2nd and 1st floors, I think he said it would cause an excessive pressure drop to the to the other fixtures. This is the first time I'm dealing with the large number of fixtures or anything more than 2 floors but mainly I'm trying to avoid what I've had in other homes we've lived in where multiple fixtures affect each other temperature (i.e. scalding or freezing when someone turns another fixture in the house on) or large pressure differences when another fixture is turned on.

 

I think for this I'd prefer to have the hot go to a PEX manifold then run 1/2" lines to each room. You'll have the least amount of water to displace to get hot water and none of the complexity of having recirc loops/pumps. Our first floor bath takes maybe 20 seconds to get hot water and the kitchen is the same. The upstairs bath still has about 1/2 of the run in 3/4" copper and takes a good 90 seconds to get hot water, but I haven't remodeled it yet---I expect it will take ~40 seconds when complete based on distance.

3/4" pipe has over double the volume of 1/2" pipe.

Both our previous and current houses are like this and have no issues with flow or pressure loss. Our current house's first floor has a fairly high flow shower head in the ceiling and we have no problems taking a shower and flushing the toilet at the same time, not even a hint of a pressure change.

 

What did you do for cold?

 

Tylernt -
So if I plug in all the tubs, toilet, sinks, showerheads, etc. I come up with 47 WSFU. Its approx. 120 ft to the 3rd floor fixtures. Based on that table it says I need 1 x 1 1/4, but talks about meters and street. The line from the well to the pressure tank is 1". The line from the tank to water treatment is 1" and the outlet of the water treatment is 1". So where would I step up to 1 1/4"? Stepping up the size will reduce my pressure won't it?

The other thing is that I don't see any accounting for pressure drop due to vertical head. I saw somewhere on line of just under 1/2 psi per foot so at my almost 40 ft to 3rd floor I'm looking at almost 20 PSI drop there I think.

 

Based on that table it says I need 1 x 1 1/4, but talks about meters and street. The line from the well to the pressure tank is 1". The line from the tank to water treatment is 1" and the outlet of the water treatment is 1". So where would I step up to 1 1/4"?

Yep I ran into a similar situation on my install. I have 3/4" coming in from my well, and the house was piped with 3/4" previously. This was probably code when the house was built, but codes have changed since then. So, I transitioned from 3/4" to bigger pipe where it was most convenient to do so, and used the big pipe from then on.

Stepping up the size will reduce my pressure won't it?

It may seem counter-intuitive, but just the opposite. Stepping up in size will decrease the "fluid friction" or resistance to flow. This, in turn, will increase the GPM the pipe will deliver. So your 1" well, feeding 1 1/4" distribution, will result in MORE flow at the end of the run than if you ran 1" all the way. A full run of 1" pipe would be more restrictive and will choke down the GPM you get at the distant fixtures.

Case in point: My 3/4" well is feeding a 1" cold distribution (my house is tiny compared to yours ). But my water heater and hot distribution is 3/4". When I turn on a tub faucet and twist it to cold, I get more flow than if I twist the knob to hot. So, my 1" pipe coming off a 3/4" well will deliver more cold water than my 3/4" hot pipe will. So yes, stepping up in size from a smaller to a bigger pipe will increase flow rates. Admittedly, the 1" supply will impose an upper limit on the GPM you will get, but chances are your well can't supply that many GPM anyway.

You should forget about pressure, and think about GPM (Gallons Per Minute). GPM is a better indicator of piping quality.

Note, and TheEPlumber can confirm or deny this, but I don't think you have to run 1 1/4" for the whole house. After you have supplied several fixtures with 1 1/4 such that the remaining fixtures downstream only total 30WSFU, you can step down to 1". And as you go further and have only 14WSFU left to supply the last few fixtures, you can go down to 3/4". Could save you some money.

EDIT: I just read TheEPlumber's post about pressure loss in vertical runs. That really hurts your installation, so you might need 1 1/4" the whole darn way after all.

 

To add to what tylernt said-
You need to deduct 1/2 psi for every foot of rise in the piping- if I remember right its actually .433psi.
You also need to use the lowest pressure reading to the house- which would be 40 psi at your 40/60 switch.
So, you have 40 psi - (35' rise x.5)= 22.5 psi delivered to the 3rd floor.
Now you can begin sizing your supply and branch piping using the previous referenced site or your code book

 

So the problem with this is that the table only goes down to 30 psi. Do I need to raise the pressure out of the tank?