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Cheapest Way to Irrigate a Geothermal Horizontal Loop

5K views 47 replies 11 participants last post by  viper  
#1 · (Edited)
What ideas do folks have to irrigate ~4200' of 3/4 HDPE buried 10' under ground?

PEX? PVC? Perforated pipe, I have found rolls of 3" black perforated drainage tube at Lowes but am curious if there are other, cheaper alternatives.

It will be fed from a new spigot in my basement next to where the loops + irrigation line enters the foundation wall.

I am installing a geothermal ground-source heat pump with 6-7 600' loops. Due to my soil, or lack thereof in lieu of sand and river rock, I need to irrigate the sand around my horizontal loop lines to get the absolute best conductivity possible.

I want to do this as cheaply as possible since it is really just a method for putting water down near the loops to increase their thermal conductivity. I plan on hooking in the gutters and other rainwater capturing mechanisms but I also want a spigot option in case it is the middle of winter and I need to get water to the area around the horizontal loops.
 
#2 ·
You are mentioning apples and oranges in your post. PEX and PVC are solid pressure type pipe, while perforated pipe is for drainage. What are you doing with 4200' of pipe? You say "irrigate", but you can't irrigate with PEX or PVC without emitters. A spigot won't fill up a 3" pipe at 4200' in a month, so see if you can more fully explain what you are doing so we can get on the same track. You're talking over 3/4 of a mile.
 
#3 ·
Hi, Yes I understand the differences.

I do not intend to fully "pressurize" a 3" pipe. I just need to run some water to my geothermal ground loops (4200' total of ground loop) to increase thermal conductivity, and to make my system perform more efficiently/better.

I figured I would need to drill holes into PEX or PVC to create the drainage I need. The perforated would just be buried in its "protective sock", The sock ensures the pipe doesn't get clogged.

I was looking for cheaper alternatives in case there was something I was missing.

Thanks!
 
#4 ·
I would think that rather than trying to irrigate the whole length, run pex the length a foot down, and then about every 10' have a horizontal pex pipe go down 8' to reach near the loop lines. then pressurize the lines and feed the geo loops with water to transfer heat.

You could try the same diverting as much ground water as possible (gutters, slope land etc) over and into the loop field as a passive means instead of running tap water, with verticle drains down to the loops.

Thats the benefit of having verticle bore holes with grout, over horizontal loops, dirt is a poor conductor.
 
#6 · (Edited)
I think his problem is air pockets and dry dirt conductivity to his current loops, he needs water as a heat transfer and wants to keep the loop field wet.

"Soil Types
Heat storage and transfer is best in heavy soils such as clay or rock. Sandy soils cannot store or transfer much heat so larger loop fields are necessary. Decrease in soil moisture below "12.5% has a devastating impact on the performance of heat pumps" states a 2014 study published in Energies (p. 3), while increase in soil moisture above 25% improves heat transfer. So dry soils are not suitable especially in direct heat exchange systems."

 
#8 ·
Super confusing at first.

Just treat it as irrigating any land area. DIY. All you need is some garden hoses or equivalent tubing and then set up some rotating sprinkler heads. Lots of time and lots of water.

Water wise. I do wonder if it can actually work, because you said your loops are 10 feet deep in the ground. I don't see how you'd get water in the ground 10 ft down without some massive effort to get it to permeate and creating a mote around the area to then try to flood it. And where is all this water going to come from?

I just trenched several hundred feet of line myself. Severe drought area. Looks like zero moisture in the soil. Any normal amount of rain or garden watering just wets the top.

And then about efficiency of the GeoThermal. The soil should be so compacted and so stable temperature wise, 10 feet down, that I doubt anything would change ...

What does the installer advise?
 
#10 ·
Super confusing at first.

Just treat it as irrigating any land area. DIY. All you need is some garden hoses or equivalent tubing and then set up some rotating sprinkler heads. Lots of time and lots of water.

Water wise. I do wonder if it can actually work, because you said your loops are 10 feet deep in the ground. I don't see how you'd get water in the ground 10 ft down without some massive effort to get it to permeate and creating a mote around the area to then try to flood it. And where is all this water going to come from?

I just trenched several hundred feet of line myself. Severe drought area. Looks like zero moisture in the soil. Any normal amount of rain or garden watering just wets the top.

And then about efficiency of the GeoThermal. The soil should be so compacted and so stable temperature wise, 10 feet down, that I doubt anything would change ...

What does the installer advise?
I am the installer :D

Thanks for the information, I already irrigate the ground above it, as it is my horse pasture, but as you stated, ground water takes forever and a day to get down 10'. Thus I wanted to run some sort of lines a few feet above the actual horizontal loop piping to keep the area wet, or even saturated in the winter for optimal heat transfer.
 
#9 ·
I am installing a geothermal ground-source heat pump with 6-7 600' loops. Due to my soil, or lack thereof in lieu of sand and river rock, I need to irrigate the sand around my horizontal loop lines to get the absolute best conductivity possible.

I want to do this as cheaply as possible since it is really just a method for putting water down near the loops to increase their thermal conductivity. I plan on hooking in the gutters and other rain water capturing mechanism but I also want a spigot option in case it is middle of winter and I need to get water to the area around the horizontal loops.
 
#12 ·
So here's what I would do or try to do in that scenario, unless the loops are already in.

I would dig as needed, put the loops in with the recommended soil around them, filling over them a little bit; probably try to level and compact that a little bit and once you have a safe layer of material over the pipes. Put a few sprinklers on them. Let that settle. Bring in more soil. Repeat?

Unless that could cause trouble for the tractor/... used for the earth moving.

As far as moving water to do bits of irrigation and having long pipes or hoses. I have previously used coils of 1/2 irrigation tubing to get water where I want it remotely for one or two sprinklers at a time, or vegetable drip lines. Just get the right 1/2 barb to 3/4 garden hose thread male & female. Works a treat. Black tubing. UV treated. Decently strong and manageable. Because the pressure rate 1/2 and bigger tubes are rather rigid and stubborn and pricey ... perhaps less stubborn the hot sun.
 
#13 ·
Has someone else in the area with similar soil done this already? If so, what did they do? Does it work well enough?

I'm guessing you have not trenched and placed loops yet as you'd want to lay the weeping system at the same time. When you backfill are you just pushing the dirt/rocks back into the hole or can you add media (earth) and the "drip" line at that time? Then, where would you get that much water to fill the drip line? I know you say it will be fed from spigot in basement. Is that municipal water, or your own pump? Would all the electricity or water needed to wet the loop maybe supply enough $$ to have an electric backup or make up heater (likely has one already?).

The cost of adding as much pipe as you may need could be prohibitive, or not, based on the cost of water/electricity. Just wondering.
 
#15 ·
Has someone else in the area with similar soil done this already? If so, what did they do? Does it work well enough?
Not to my knowledge, the closest I am aware of is ~80 miles away.

I'm guessing you have not trenched and placed loops yet as you'd want to lay the weeping system at the same time. When you backfill are you just pushing the dirt/rocks back into the hole or can you add media (earth) and the "drip" line at that time?
That is the plan, to bring in a few dump truck loads of something if for nothing more than to just protect the loop from damage while back filling. I was thinking of using sand since it compacts somewhat naturally and it would be very conducive thermally if irrigated. Plan is to dump in about 1' of sand and then do my best to level (without getting into trench); laying the pipe; another 1'-1.5' of sand, and then the "irrigation".

With regards to using sand, I am in the process of reaching out to our local quarries to see what else would be available, maybe clay. According to the USDA soil survey, for my precise location, our soil is made up of:
  • 93.6 % sand
  • 5.0 % clay
  • 1.50 % organic matter
  • 1.4 % silt
* Saturated hydraulic conductivity (Ksat) 141.000 (micrometers per second)

Then, where would you get that much water to fill the drip line?

I know you say it will be fed from spigot in basement. Is that municipal water, or your own pump?
Rain gutters, capturing our snow drift melt, etc... well pump if necessary since we are on our on well/septic. We live rurally in southwest Montana, ~20 miles to the nearest town; of 900 people.

Would all the electricity or water needed to wet the loop maybe supply enough $$ to have an electric backup or make up heater (likely has one already?).

The cost of adding as much pipe as you may need could be prohibitive, or not, based on the cost of water/electricity. Just wondering.
Capturing snow drift melt is the primary source of the water; we have massive 10'+ snow drifts that when they melt in the spring create a literal "lake" on our property and I plan on "funneling" that to a storage container for use later. So electricity will be required sometimes to wet the loop but hopefully, it is minimal.
 
#19 ·
Have you dug down at all yet?
Depending in the water table you "May" hit very wet soil. That would be better of course.

It sounds like you are in a cold climate, from what I read the top 10 ft will be subject to weather conditions so be aware of that, I had seen recomendations for 20' deep.

For heating in a very cold climate, you have to deal with above ground weather plus all the cold you will be putting down there.

Have you looked into verticle?
 
#20 · (Edited)
I have not dug this yet. With that said, I have dug a lot in this area before. Had to dig horse graves, 300' water line from house to barn, buried electrical, irrigation supply line for drip system, etc... We do have moisture down around 10' or so (the color changes to a darker color somewhere around 6-7'). I plan on doing a moisture test at 10' when I start digging. I figure I when I hit 10', I will get a gallon zip lock full of soil, weight it, and then put it in the oven for 8 hours at 100 degrees and weight again.

That should help me understand the moisture level at 10'.

Yes, we are in southwest Montana in the middle of a valley between two mountain ranges. We are in the "open space" (very few trees, except the ones I planted) with a lot of wind. When we get winter snow, it stays around until the next breeze kicks up and blows it all away (thus the enormous drifts in our trees I mentioned in a previous thread). The wind kicks ass at ~31MPH average from November through April. We have a Davis Vantage Pro2 w/18 years of historical data :D

I have looked into vertical loops, it is in the 10's of thousands for my area, not to mention that they are scheduling 3-4 years out right now. My neighbor just had his well put in 2 years ago, for that it as $30k @ 280'.

Horizontal is my only real option. I know it works in northern climates, I mean heck the IGSHPA uses Grand Fork, ND in their Ground Source Heat Pump Residential and Light Commercial Design and Installation Guide example. I purchased the PDF version from IGSHPA and it has been invaluable.

My climate is comparable to Grand Forks, ND, or International Falls, MN, IMO.

Image
 
#22 ·
Definitely, if the mini-excavator I am renting will go deeper than 10', I very well will do just that. I am doing 7 loops instead of 6 just to have an extra loop in the mix.

Don't get me started on excavation costs, two I reached out to was $15k+ to dig the loop trenches.

I can rent a mini-excavator for ~$1k a week; shouldn't take me 15 weeks to dig ~4200 feet, one bucket width wide, 10+' deep trench I'd imagine... I sure hope not :D

Thanks for your input Steve2444, appreciate it!
 
#23 ·
So, ... you're wanting to do this as a permanent in ground irrigation system? As in, install the loops in sand, then add an irrigation loop above it?

I don't quite see how you can successfully do drip irrigation below ground over such a long and large area. I struggle to get a soaker hose that's 25 ft and 50 ft long that spreads out the water evenly.
 
#24 ·
So, ... you're wanting to do this as a permanent in ground irrigation system? As in, install the loops in sand, then add an irrigation loop above it?

I don't quite see how you can successfully do drip irrigation below ground over such a long and large area. I struggle to get a soaker hose that's 25 ft and 50 ft long that spreads out the water evenly.
Yep, especially at depth, that is a lot of pressure on whatever I put down there.

I have seen photos of a setup where they used 4" perforated 10' PVC but that would be $$$$ for ~4200' (as would PEX)

I have about 1.5 acres of "trees" as a "windbreak" on my property, I water all that in the summer with drip irrigation sourced from a yard hydrant hooked to the well water line but I know that tubing will not withstand the pressure and just collapse; Granted I wish it would, as it is really cheap!
 
#26 ·
MMmmm ... could one line underneath the loops with plastic, to prevent added water from percolating deeper?
Like you make an 8 " tall bath super long bath tub. Add water after you do the sand layer. Then fill with other soil on top, back to the top.
That would be an option; flood it when I build it... I have no clue how this would impact the efficiency of the heat transfer over time though. I would have to assume plastic would hinder it, but I don't know for sure.
 
#29 · (Edited)
I started to skim half way through the thread.

10ft is probably not deep enough for you. Even if you hit more moist soil before that, it'll extend the thaw season for the ground substantially. IE. That snow melt lake/pond on your field will take even longer to dissipate.

You'll also have to make sure your calculations include using propylene glycol. Since as far as I'm aware Montana can get cold, I'd suggest a significant percentage of glycol.

Irrigation will be pointless and a waste of electricity and water.
 
#43 ·
I think you need to go down more than 8+ft, spend a bit more and rent an excavator to go down 20'.
Then forget about adding water, trying to maintain the loop field.

Do you happen to know how far down the water level in your well is?
It might tell you aprox what the water table is.
Our well descends ~235-240' to the water table.
Digging deeper isn't a bad idea but will require an excavator not a mini-excavator.
 
#44 · (Edited)
Love the idea! I have been waiting to hear back from a couple quarries around here to see what they have to offer. Hopefully, they respond sooner than later!

Might be that all I can get is clay since that is the only other natural element in the soil around here, except sand - lots of that!

Is sand a good thermal backfill?

Photos are from up the valley a bit but pretty similar to what I have.
Image

Image

Image
 
#46 · (Edited)
Minus the rocks, it is just sand (93%) and clay (~4%). 🙂

I always planned on some trucked-in material to go below and above the loops since we do have so much rock.

If I can truck in clay and do ~3 feet total of clay around the pipe, wet it really well before backfilling with what I pulled out, I should be able to make this work? or no, time for the propane approach? 🤢🤮🥴
 
#48 ·
You need to ignore that guy. He missed a few chapters regarding thermal mass and conductivity. Ideally you would want a clay/silt blend, but even clay particle size can vary. Smaller is best. You absolutely want something that wicks water like a sponge. Do NOT use sand unless you have a known wet area.

the best irrigation method is drip line just a few inches above each ground loop. That can be as simple as class 200 PVC with holes drilled in it.