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Discussion Starter · #1 · (Edited)
Before I start, Jaz, if you have high blood pressure or chest pain you should stop reading this because it is probably going to make it worse....

After numerous successful tile projects I'm finally tackling the most complex and difficult one--marble tile in the foyer.

I started by ripping out all the old tile and underlayment, we calculated deflection and added 3/4" plywood over the subfloor so the floor was stable. Then came the task of leveling. Being an old house, the floor was pretty bad. I am covering about 180 square feet and after pouring in the neighborhood of 9 bags of SLC over Mapei Mapelath, my level was reading pretty good.

I just installed the Ditra today. I laid some of the tiles onto the Ditra (no thinset beneath them--doing the layout) and when the 16" square tiles are laid in certain spots, they will toggle when you press on a corner or two. Obviously, that means it is not perfectly flat.

I tried to level that floor forever and felt I had done a good job so this is disappointing. I guess the tiles are more sensitive to small differences than the level was picking up. So, at this point:

1) Is this always abnormal? I know toggling means it is obviously not dead flat, but can you have any toggle and still be level enough?
2) If I lay the tile as the floor is, are the tiles 100% going to crack and fail? Is this a "may get by" deal or is failure inevitable?
3) Aside from ripping it all up and starting over leveling, is there anything I can do to compensate and mitigate issues? For example (this is where purist may get chest pain), a bigger notched trowel?
4) Any other suggestions on how to handle this?

I am honestly not sure how I could get the floor any more level than I did. Perhaps tiling was a poor idea from the start given the significant floor problems. I'm not sure how I could have made it more level than I did. I'm depressed....thoughts, comments, and suggestions are appreciated.
 

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Discussion Starter · #2 ·
So I just rechecked and evaluated things again. First of all, I think there may be a mm or so of difference between certain tiles. That may be a contributing problem.

I don't think there will be a big issue from a lipage standpoint. First of all, the center of the floor is pretty close to perfect. The problem is mostly around vents and the edges, which were more difficult to perfect with the SLC. I am also going to be using the Tuscan leveling system. While I realize this is not a substitute for a perfectly flat floor and obviously the tiles don't bend, using this system--especially with my beveled edge tiles--will transition the imperfections and mitigate the lipage issue.

I was going for perfect and am now wondering if I am good enough. I have no earthly idea how anyone can get an entire floor flat within millimeters with that self leveling compound. I tried and tried and was very successful according to the level, but obviously not perfect.
 

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I am not a tile pro....but have done a bit of it...and overall nothing is dead perfect level...whether it be a bathroom or a commercial building. As stated what you need is CLOSE....closer for big tiles than small tiles...but your thinset will sow sate for small issues. Ron
 

· Tileguy
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Thanks for your concern, but I think we'll both be ok.:wink2:

Sure sounds like you attempted to get the floor flat, and you think you came close. I can't comment without knowing how close to flat the floor is. The rule is; "flat within ⅛" in any 10' radius, and 1/16" in 12". This is assuming the marble tiles are standard 12". If they're larger than 15" on any side it's ⅛" in 10' and 1/16" in 24".

Have you measured with a 10 ft. straight edge? Do you have a 10 ft. straight edge?

I've got this feeling that you'll be ok with the right mix of thinset, the right trowel and with the use of Tuscan Leveling System.

Tell us more about the tiles. Tell us how it's possible that you "think there may be a mm or so of difference between certain tiles". That just doesn't happen with standard grade marble tiles.

Jaz
 

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Discussion Starter · #6 ·
Thanks for the comments. I agree I think it will be fine. I tried endlessly to perfectly level that floor! I guess I think it will be ok because I just don't see how anyone could do any better leveling a floor than what I did.

Jaz-Thanks for your comments. Yes, I do have a 10 foot straight edge and it says I'm pretty flat and level. I put it on the Ditra and it still looks good. As for the tiles, I am probably imagining that. I just noticed that is seemed to be a little different with different tiles in the same spot but that is nit-picking and honestly not the main issue.

You said the "right mixture of thinset and trowel." If you are dealing with slight imperfections, what combination makes the most sense? Do I want the thinset thicker or thinner? What size trowel? I was planning to use a 1/2" square notch but am wondering if I need something to lay leave more thinset. Your advice is very much valued.

Lastly, there is one tile where I do have more than a very slight problem. On the very corner of the room it slopes more than a mm or two. What happened there was some of the self leveler spilled over the edge and down into the crawl space so there is a slight slope there. Obviously would have been better if I had caught it prior to Ditra, but I didn't. What is the best way of dealing with that now? Should I just carefully load a little more thinset into that far corner?

Thanks!
 

· Tileguy
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Which thinset will you be using? Mix it according to directions remembering you're not going to mix the entire 50# at once. Normal consistency would be like smashed potatoes.

Apply to the floor using the flat side of the trowel, apply more and gauge with the notched side with strokes going in one direction. So now the grooves will be east-west to you. Back-butter the tiles using the flat side of the trowel. Set the tile, then move it into position and slide it north & south to collapse the thinset.

Which trowel? These are marble tiles so the backs are flat. A 1/4x1/4x1/4" should be just right. ½" will be too much.

Jaz
 

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Discussion Starter · #8 ·
Jaz-thanks so much for the response. As for your questions and comments, I will be using Ditraset. Also, I made a typo on the trowel--I am planning to use a 1/4x1/4x1/4 square notch like you mentioned.

I do have a few basic tiling questions in response to your comments:
1) Why should you not mix the entire 50# at one time? I have done that in the past because when you have ditra and a larger notch trowel I fly through a bag of thinset pretty quickly.

2) Am I correct implying from your comments that you should always have the thinset beneath a tile going in the same direction? (as opposed to part of it going north-south and part east-west)

3) I had never heard about wiggling the tile in a direction perpendicular to your thinset comb to set it--that does make sense.

4) I always backbutter everything I do so definitely agree with you on that!
 

· Tileguy
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1. Well ok, if you're in an open area and can use it within a reasonable time, fine. But remember marble requires less thinset and it's slower to install. Mix the entire bag if your drill motor can take it.

2. That's right.

3. That's the way it should be done. See, aren't you glad you asked?

4. Especially important with natural stone.

Jaz
 
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