Heh heh... not to doubt you or anything, but I wouldn't be doing my job if I didn't at least ask

...
Why are you replacing the AFCI in the first place?
Because you know, we get this thing *a lot* where people go "My fooFCI device keeps tripping. It must be defective." And further investigation reveals that the fooFCI is actually doing its job, and is correctly detecting a foo fault.... this becomes readily apparent when the new one also trips, the fault tree is worked further, and a $0 solution is found. Now the person is out forty bucks.
So can you say with confidence that you have really worked the fault tree all the way to the end?