A couple of stray long shots that you can check out.
When you try firing up the furnace, does that line to the pressure switch suck or blow? If its blowing then ignore the next paragragh.
If it's sucking (negative pressure) then you should actually be gently sucking to check out the air switch rather than blowing. I seems you know how easy it is to damage those air press switches. Do a continuity test on the switch when you are doing this rather than relying on the clicking sound..
You also said you checked the lines and air switch for possible obstuctions but if it is a negative pressure line then I'd check that the port on the vent housing that the line is connected to is clear as well.
When you try firing up the furnace, does that line to the pressure switch suck or blow? If its blowing then ignore the next paragragh.
If it's sucking (negative pressure) then you should actually be gently sucking to check out the air switch rather than blowing. I seems you know how easy it is to damage those air press switches. Do a continuity test on the switch when you are doing this rather than relying on the clicking sound..
You also said you checked the lines and air switch for possible obstuctions but if it is a negative pressure line then I'd check that the port on the vent housing that the line is connected to is clear as well.