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Making a melamine box

8248 Views 15 Replies 7 Participants Last post by  secutanudu
I am trying to construct a little box to use as a 2-shelf unit. I have a square hole in a bedroom wall that looks into a hallway closet. The previous owners had a small CRT tv sitting in the closet, making a "recessed" tv in the bedroom. I am putting a flat panel on the wall, and I've thought of making a melamine "box" with a shelf in the middle (2 shelves total) to store a cable box/dvd player/etc.

I can buy the melamine, but I am no carpenter...what is the best way to hold it together? Just screws? I know when i buy furniture that you put together, there are usually pre-drilled holes and dowels to hold corners together. Is that a better option? I assume glue won't work well on the shiny melamine part of the shelf.

I am obviously not a skilled woodworker, any advice would be great!

Thanks.
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I would use wood screws to hold or together. It will be much stronger imo. Since you will be putting it in a recessed pocket, you wont be able to see the screw heads. Only reason you would use dowels in furniture is so you don't see screw heads
 

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· Just call me Andrew
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Discussion Starter · #8 ·
It's hard to see from the pic, but the box does not butt up against the molding. There is drywall between the molding and the front of the box, with an exposed edge visible when looking from the side. What's the best way to cover that? Is there some sort of edging or u-shaped channel I can put on the exposed drywall edge? Any other ideas? Thanks.
 

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Maybe its time to buy a smaller hammer :laughing:

I think you should apply edging before quarter round ...that gap seems to be higher than 3/4rs ...gluing quarter round will still leave you with an 1/4" to 3/8" gap.
You can caulk or apply edging beforehand so that edge doesn't end up unfinished once you push the quarter higher.
 

· Just call me Andrew
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Discussion Starter · #14 ·
Oh - i see. I have some of that edging already (I used it on the face of the shelf). As far as the exposed drywall, I am talking about all the way around the box, not just on top. I guess I can put the edging on the front of that exposed edge, then quarter round on all 4 sides.
 

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Oh - i see. I have some of that edging already (I used it on the face of the shelf). As far as the exposed drywall, I am talking about all the way around the box, not just on top. I guess I can put the edging on the front of that exposed edge, then quarter round on all 4 sides.
Sounds like you didn't nail the unit even with the sheetrock when you installed it. It might be easier to remove the moulding, reinstall the unit even with the sheetrock then reinstall your moulding. This would require you to cut away the sheetrock at least the width of your shelf thickness.
Other then that, you did well.
 

· Just call me Andrew
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Discussion Starter · #16 ·
Sounds like you didn't nail the unit even with the sheetrock when you installed it. It might be easier to remove the moulding, reinstall the unit even with the sheetrock then reinstall your moulding. This would require you to cut away the sheetrock at least the width of your shelf thickness.
Other then that, you did well.
Actually, I didn't nail the unit in at all. It's just sitting on a shelf inside the closet. I wanted the shelf unit wider than the hole in the wall to try and mask some of the cables a little (I put 2 outlets in the shelf, on the rear of the right side).

For now, I bought a plastic j-channel to cover up the exposed drywall edge, and I will put a piece of quarter round on the top edge. Thanks for the help.
 

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