Part of the heat exchanger may be overheating due to a dead air spot.
30 seconds isn't enough for the entire heat exchanger to overheat by a long shot.
I had something similar working on a lennox and the problem was caused by an incorrectly installed deflector plate on the blower assembly.
Possible it could be caused by internal insulation coming off or even a wonky regulator in the gas valve over-firing at first. (you say it doesn't overheat after the first shutdown?)
Could even be related to the burners - flame misaligned and causing overheating in a particular area.
This could be very tricky to track down.
After 25 years if this furnace needs anything major/expensive, best to replace it.
Heat exchanger needs to be inspected, may be cracked/have holes by now.
30 seconds isn't enough for the entire heat exchanger to overheat by a long shot.
I had something similar working on a lennox and the problem was caused by an incorrectly installed deflector plate on the blower assembly.
Possible it could be caused by internal insulation coming off or even a wonky regulator in the gas valve over-firing at first. (you say it doesn't overheat after the first shutdown?)
Could even be related to the burners - flame misaligned and causing overheating in a particular area.
This could be very tricky to track down.
After 25 years if this furnace needs anything major/expensive, best to replace it.
Heat exchanger needs to be inspected, may be cracked/have holes by now.