I have a 40 amp panel for my pool equipment. Because of more equipment, lighting, and other stuff being put in I had to have a 100 amp circuit brought down and we installed a new panel for that circuit.
I would like to get rid of the old 40 amp panel, as it is in a bad spot, and move that 40 amp circuit to the new panel so that both the new 100 amp and the old 40 amp circuit are in the same panel.
You cannot reuse the feeder for the 40 amp panel. But you can use the 40 amp circuit again if it originates in the new 100 amp panel. Article 225.30 does not allow more than one feeder per structure. If you have two structures out there and the 40 amp is on one and the 100 amp is in the other then you are okay.
I am being told, though, that because the older 40 amp circuit does not have any slack he can't extend it to the new panel which is 3 feet away. Not knowing if this is true or not I started questioning further and was also told that you really should extend electrical cable as it is a hazard, especially when outdoors.
Junction boxes are installed all the time for this purpose. Is it inside or outside. You say 3 feet away. Do you mean you have the 40 amp and the 100 amp panels 3 feet apart? If so, this would be very easy to move into the new panel. The 40 amp feeder must be removed or disconnected. You can reuse the circuit, but not the feeder.
Is this true? Couldn't he install a junction box and then extend the cable inside the junction box?
Yes
Or am I just better off leaving the panel and be done with it?
You can leave it if you like. From the 100 amp panel run another feeder from it to the 40 amp. This will be allowed. But the original feeder from the house cannot be used again. Unless it feeds a different structure. There are some exceptions, to this rule.
Thanks in advance for any info and advice.
Here is article 225.30 of the 2005 NEC code book for your reference.
225.30 Number of Supplies. Where more than one building
or other structure is on the same property and under
single management, each additional building or other structure
that is served by a branch circuit or feeder on the load
side of the service disconnecting means shall be supplied
by only one feeder or branch circuit unless permitted in
225.30(A) through (E). For the purpose of this section, a
multiwire branch circuit shall be considered a single circuit.
(A) Special Conditions. Additional feeders or branch circuits
shall be permitted to supply the following:
(1) Fire pumps
(2) Emergency systems
(3) Legally required standby systems
(4) Optional standby systems
(5) Parallel power production systems
(6) Systems designed for connection to multiple sources of
supply for the purpose of enhanced reliability
(B) Special Occupancies. By special permission, additional
feeders or branch circuits shall be permitted for either
of the following:
(1) Multiple-occupancy buildings where there is no space
available for supply equipment accessible to all occupants
(2) A single building or other structure sufficiently large to
make two or more supplies necessary
(C) Capacity Requirements. Additional feeders or
branch circuits shall be permitted where the capacity
requirements are in excess of 2000 amperes at a supply
voltage of 600 volts or less.
(D) Different Characteristics. Additional feeders or branch
circuits shall be permitted for different voltages, frequencies,
or phases or for different uses, such as control of outside lighting
from multiple locations.
Hope this helps you some.