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Interesting place for a crack to form.
Run a drywall knife over it to remove any loose pieces and retape it with paper tape.
 

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Discussion Starter · #5 ·
@mikegp - I thought about just trimming it out but the entire house has windows without trim/casing and there are way too many windows to trim out without incurring substantial cost. It is the corner bead I believe but I am not sure if I should tape and mud or try to caulk and see if that works first. If not I'll go back and tape/mud. I hate finishing drywall!! :)
 

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I would use screws and actually screw them through the corner bead and into the framing. The nails always find a way to work themselves free.

After doing that, you will have to hone your "mudding" skills to re-mud that corner bead.
 

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Hard to say what the exact cause was. Improper nailing certainly could contribute. Rough lumber may have been wet when framing, etc. I have always used ring shank nails on corner bead and have never had an issue. I use a clincher tool to help set the bead, then nail on both sides about every 6-8". As long as your hitting wood, a ring shank shouldn't back out. The nails I use are 1 5/8", plenty of bite.
Mike Hawkins:surprise:smile:
 

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For what it's worth. If the framing is new, it could be due to the lumber being wet and warping while it dries. If it's old framing, it could be due to the nails not holding the corner bead securely. I personally like to use the paper embedded type of corners around windows. Never had one crack on me.
 
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