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This has probably been discussed before, but I'm hoping my situation may be different.

We moved into a new construction home in Sep 2019; the driveway looked to be good/new condition at that time. It had been built ~2 yrs earlier and sat on the market. The concrete driveway was poured summer 2017, it's north facing and we're in Missouri. We had an early ice storm in late Oct 2019 which coated our slanted driveway made it completely inaccessible. I spread ~3 measuring cups worth of ice melt over it which allowed us to use it again later that day. It was a pretty meager amount; you can how much is missing from the container. I've used this same product in pretty large quantities on other concrete drives that I've owned with no problems whatsoever. Here, by about a month later, we started seeing some chipping. It's progressively worsened over the winter. Now we have entire areas up to a foot wide of the top 1/8 to 1/4 inch depth delaminating or spalling or whatever you want to call it. We only applied deicing salt the one time. You can just run your fingernail across it or even turn a leaf blower on it and separate large areas of the top layer in many parts. The damage is mostly in the areas when I put the salt but not completely, some areas applied are undamaged and some areas without salt put down, like right next to the garage door, are affected severely. Of course we also drive our cars with salty slush from the road across them too. The pics show a sample of the damage. It's actually much more widespread now, a month or so after those pics were taken.

I contacted the original installer/contractor who did come by to look at it. I confessed I put salt on it once, but he said he'd never seen salt damage that bad that quick. He was concerned I maybe got a bad mix (he said maybe "too much chirt") and recommended I talk to the ready mix company. The sales/QI guy from the ready mix company that supplied the concrete came out and looked at it next, said they no longer had the mix ticket for it, and just said it was shame I hadn't sealed the concrete before the damage occurred and that I should take it up with the city putting too much salt on the roads. To be clear, I've never sealed previous drives I've salted before... I even called the salt company who did an "investigation" based on my pictures and story and (low and behold) decided there was no way that much damage would happen from applying their product once.

Questions:
- Is this really likely from me applying deicing salt once? Wouldn't it have been likely to get that much or more salt just from driving over it for a winter season?
- If it is from salt, why is there no damage on the concrete of my neighbors that I've seen apply salt regularly this winter or other public locations (schools, my office) where salt sits on sidewalks almost the entire winter? Why have I been able to apply salt on other concrete driveways and sidewalks I've owned with no damage whatsoever in the past?
- What would be the best fix? I've already had folks tell me that given the concrete has shown itself to break down so quickly, putting an overlay on it would be a bad idea as it would probably chip off quickly too due to the weak substrate. This leaves either 1) live with it and watch it crumble, maybe seal it this summer to try to preserve what I have, or 2) rip it completely out and start over. The entire drive is about 1200 sq ft and the affected area is limited to about the 600 sq ft or so where our cars drive over it.

Thanks so much for your thoughts.
 

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· JUSTA MEMBER
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Point 1, that is not salt, it says on the label Calcium Chloride.

Now to the damaged concrete.

I have saw that kind of damage only when and if it was poured on a HOT day, and the surface dried before the interior cured.

The repair is a replacement on the contractors dime.

They are going to disagree, and try to blame anything they can think up on someone else.

Good luck getting it replaced free of charge.

Was there a home warranty in the sales contract, if so may be covered there.


ED
 

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As the previous poster said that's Calcium Chloride and it is safer to put on concrete than Sodium Chloride which is a normal type of solute for deicing. I definitely agree with his description of the probable cause. Another question to ask although you probably will not be able to find the answer because the mix ticket is gone is whether the concrete had the proper air entrainment.

One thing I'm trying to figure out is why this didn't happen the previous 2 years during the winter if it's a problem with the concrete mix or how it was finished. I really can't give you a good answer for that.
 

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I would call it scaling or spalling. That type of damage can occur from working water into the surface. When bleed water comes to the top (actually the solids settle leaving water on the top) it should be allowed to dry or it can be dragged off with a hose. If it is troweled in, it weakens the top of the concrete. If you had, for example, 3500 psi concrete working in water might make the surface 2000 psi. As above stated, it can be from premature drying or from adding water because it was drying too fast. It can also happen if the surface freezes before it cures. If you bought it new, how long it sat on the market should not matter for warranty purposes. The permanent cure involves a jackhammer and a new driveway.
 
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