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1/8 to long , then 1/8 to short..what is the secret to cutting correct size?

1468 Views 12 Replies 7 Participants Last post by  SeniorSitizen
This may seem pretty basic, but i spent two hours yesterday cutting 4 boards to the exact same size of 29 1/8 inches. ( mind you i have a few extra boards at 28 7/8 to 29 inches now)

i mark the board with a speed square where i want to cut it, but always end up short or long? i take into consideration the width of the saw blade but still have a dickens of a time. i have bifocals so i dont know it that is the problem or what?

Any suggestions for this simple problem?

Thanks
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Any number of ways, so I'm sure more will follow, depending on what works best for you. More often than not, cutting same lengths that matter, say legs, sides of a box, whatever, I would use stops clamped to the miter or the work surface. Once in a while I want to see exactly where my cut will be on the table saw, so I lay a piece of masking tape across the table, tuck it over the ends, because it does not stick well to a waxed surface, meaning you have to be careful and can't dilly dally, then cut a piece of scrap with the miter, bring it back, and mark the cut edge to the tape. If "free handing" it on the table or miter saw, I find it easier to focus on a single mark, right where the blade will first contact the wood, rather than a line. If you do want a line, minimize the steps to reduce error. Rather than measuring the piece, making a mark, and then laying your speed square to the mark, hold your speed square to the piece, measure to the edge of your speed square, and draw your line. Might sound the same, but it's one less step, so one less place to be off a bit.
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"Once in a while I want to see exactly where my cut will be on the table saw, so I lay a piece of masking tape across the table, tuck it over the ends, because it does not stick well to a waxed surface, meaning you have to be careful and can't dilly dally, then cut a piece of scrap with the miter, bring it back, and mark the cut edge to the tape. If "free handing" it on the table or miter saw, I find it easier to focus on a single mark, right where the blade will first contact the wood, rather than a line. If you do want a line, minimize the steps to reduce error. Rather than measuring the piece, making a mark, and then laying your speed square to the mark, hold your speed square to the piece, measure to the edge of your speed square, and draw your line"


I am confused by this procedure?
How are you cutting the wood? circular saw? table saw? jig saw? hand saw?

Basic rule is leave the line when cutting.
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When using a portable circular saw, a shop built saw guide will put it on the money every time and make repeat cuts. If X-tream accuracy is needed use your pocket knife rather than a pencil to mark.

If using a miter saw I've adopted the sliding stick method of setting the stop when that accuracy is warranted. One end of the stick touches the saw tooth set in that direction with the opposite end at the stop. If the measurement is between 2 fixed objects the tape measure stays in my pocket and to set the sticks the ends are put on their respective marks. Example: cabinet opening, face frame to face frame distance.

When using the table saw and sliding sticks, a clearance block is set against the fence with the sticks between the block and a blade tooth that's set in that direction. Once again, only if the accuracy demanded is warranted.

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I am using a sliding miter saw, circular saw, and sometimes table saw, however if i use the fence guide ruler its pretty accurate on the table saw. Joeed may have something there...."leave the line when cutting" AND i think Senior citizen brings up good point... sometimes that dam carpenter pencil or black sharpie marker makes the line fatter than it needs to be.

And then we have that dam red laser line on the cutoff saw that screws everything up LOL I am not giving up! I may have next years firewood cut in small pieces by the time i get done... but i am gonna figure this out!
Clamp all four together with one end closely aligned, then trim 1/2 blade off of that end to get perfect alignment. Measure your distance and make a mark with an exact opposite knife at that point. Be SURE that miter saw is perfect 90 degrees in both directions, slide the boards up aand spin the saw so that one of the teeth facing the good part of the cut is at the bottom, put the near edge of that tooth at the knife Mark, cut. Done. All same length. Among all of the other good suggestions given...although I never cut anything to length using a table saw. Ron
" Measure your distance and make a mark with an exact opposite knife at that point"

Ront02769 do you mean xacto knife here?
I never use that laser on my miter saw.

Check your tape measure. Make sure that L shaped hook at the end is sliding around like it should. It's designed so when pushed against something, it slides in 1/8". When you pull on it, it slides out 1/8". Basically, compensating for the thickness of hook.
" Measure your distance and make a mark with an exact opposite knife at that point"

Ront02769 do you mean xacto knife here?
Yeah...but my iPad does t understand that! Ron
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Several posts on this thread bring up the important point that much of the time it is important that your cuts be repeatable, not necessarily perfectly accurate. A repeatable cut means that each piece is almost exactly the same length. An accurate cut means that each piece is within a very small tolerance of the desired length. It is MUCH EASIER to make a repeatable cut than an accurate cut, since accuracy requires a sharp line, an accurate measuring device, and a well tuned saw, whereas repeatability simply means you do the same operation each time.

Several posts mentioned using a stop block, this works very well for miter saw and table saw cuts. For rips with a circular saw, you can set a fence against a sharp line. Another method mentioned that I use a lot is to cut multiple pieces stacked together on my miter saw, squaring the ends using a block of wood. Think about alternatives to measuring, measurement with a tape is prone to error due to faulty tape, bad eyesight, fat lines, or poor tape technique. Tage Frid, a famous woodworker, has an entire chapter in one of his books on woodworking devoted to repeatable cuts, and techniques to mark without measuring.
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Daniel, any idea which book...since he has at least a dozen out there? Ron
Tape measure - and then there is the method of inside measurements where the tape box is used and a calculation is necessary.

According to the wife, the last words from the interior decor sales lady, as she went out the door with the custom wooden blind in hand that was just that much too narrow was, " I knew that was going to happen some day ". We're still wondering if she got it sold to someone else. Couldn't help but feel for her.
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