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1st question:
I have #1-1-1 aluminum in the trench rated for direct burial, what size ground? and I should'nt have a problem using this size wire with a 60 amp breaker feeding a 100 amp breaker, correct?
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There is no problem with the 100 amp breaker being after the 60 amps however you may have a problem. That is that #1 may be too large for the lugs of a 60 amp breaker. See attachment below...not all breakers are the same but you should check yours for the wire sizes it will accept. It will say on the breaker spec label located on the breaker itself
As for the ground size a 10 copper or 8 aluminum equipment ground for 60 amp circuit breaker anything above 60 up to 100 amps needs 8 copper or 6 aluminum....see this table for reference.....you have no voltage drop concerns at 100 feet.
http://www.jhlarson.com/ind_tables/g...ble_250122.htm
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2nd
is it against the rules to do the work inside the building Ie. the wiring up to the box, so when I do get the power up in the spring it is all connected (as opposed to getting power out to the building then doing the basic wiring)
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You should be able to do this no problem
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3rd
I am planing on having cable, data telephone and a natural gas line in the same trench with about 6 inches of dirt between the electrical wire and the rest (any problem with that?)
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Nope but you will need to get the local code for the separation distances. Usually they want gas installed last if your going to separate vertically and minimum 6 inch separation either vertical or horizontal. Water is about the only thing you cannot combine in the same trench. But you would want it a heck of a lot deeper than 2 feet anyway.
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