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Old 02-15-2013, 08:15 AM   #1
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Ductwork For A Popup Vent


We're planning for a new cooktop with popup ventilation. We'll have to start with 3-1/4x10 duct and run it down into the basement. Then a 90 elbow and a transitional piece to 8" round. From there it goes to the blower unit (600CFM) then to the outside where we install a wall cap.

Do we need heavier gauge pipe than what's sold at big box stores?

Should we tape the joints? I have some that's reinforced and some plain. Or should we use duct seal?

Are the transition piece and cap big box parts or will need to start searching elsewhere? I've found the transition online for about $30 but have yet to find the cap. Any ideas where to look if HD doesn't carry them?

Thank you,
Julie

One other question, for the wall cap we want it with a damper that actually works, in other words, one that closes and stays closed when the blower is off and doesn't flap in the wind or allow critters access. Any suggestions on a brand?


Last edited by JulieMor; 02-15-2013 at 01:10 PM.
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Old 02-15-2013, 09:02 AM   #2
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Ductwork For A Popup Vent


These are the CAD drawings I did in wireframe and realistic. If they help at all...

Looking down:

Looking up from the basement:

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Old 02-15-2013, 04:49 PM   #3
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Ductwork For A Popup Vent


26 gauge pipe should be fine. Your transitions will probably be 30 gauge from the big box stores. Tape it.
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Old 02-16-2013, 12:49 PM   #4
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Ductwork For A Popup Vent


Thanks beenthere. I was reading the fine print last night. If I did that first, I wouldn't have had to ask. Isn't that they way it always is? But it's always reassuring to get a second opinion.

I found I have a maximum of 60' from the popup to the wall cap, to meet mfg. requirements. A 90 elbow that's 3-1/4x10 to 8" round counts for 25'. A 3-1/4x10 90 elbow counts for 15'. A straight 3-1/4x10 to 8" round counts for 7'. An 8" elbow is 7' The wall cap depends on the mfg.

I searched the Internet and just when I was almost at the end I found what I think is the best option.

They are American Aldes wall caps - (top) heavy gauge G90 galvanized steel, (middle) 314 2B finish stainless steel and (bottom) solid copper type Ca 110. The specs say the damper has a magnet to keep it closed when not in use. Aluminum is $62.89, SS $237.50 and copper $231.75. So aluminum it is.

The design on the above tells me it creates less air drag that the standard design where the top of the outside section is tight against the wall.

I'm redesigning the duct run to change over to 8" round as soon as the 3-1/4x10 passes through the floor. That will create a total of 11' effective length on the fittings. The way I drew it up it would have been 22'. Then there's another 14' of straight run, plus the wall cap. So it will easily clear the 60', even if the wall cap adds a bunch.

And yes, the fine print says to tape the joints. Do I get my tinner's card now?
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Old 02-16-2013, 02:20 PM   #5
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Ductwork For A Popup Vent


After you can make all those fittings yourself. LOL
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Old 02-17-2013, 01:36 AM   #6
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I made THAT piece myself (above the coil housing). Can I have my tinner's card now? Huh? Can I?


Maybe I should just go to bed...
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Old 02-17-2013, 06:02 AM   #7
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Only 429 fittings to go. LOL

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