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Old 11-28-2007, 05:54 PM   #1
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Wood Door Repair


Hi - I have a five panel door I am refinishing. One of the panels as you can see in the photo has a 1/4" uniform crack across it and through it. I removed what looked like wood filler that had cracked up. Any ideas out there on how to repair this crack?

I will be painting the door so the repair doesn't need to blend - just fill smooth.

Thanks for any ideas!

http://www.thesouth40.com/images/Door.gif


Derek in Indy

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Old 11-28-2007, 05:57 PM   #2
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Wood Door Repair


For a permanent repair, my vote is for Bondo (or any other brand of body putty)
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Old 11-28-2007, 06:22 PM   #3
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Wood Door Repair


With bondo, would it stay in place given the nature of the crack? How could I reinforce it - ie. rebar in concrete?
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Old 11-28-2007, 07:25 PM   #4
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Wood Door Repair


This is(was) a floating panel. If you can free the perimeter you can get the two pieces back together and just glue it.
Rebar might be a little too thick.
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Old 11-28-2007, 07:37 PM   #5
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Wood Door Repair


Bondo is pretty thick, mask one side wth painters or masking tape and fill the crack. It will dry within an hour and sand smooth. I have restored quite a number of old houses and done a lot of repair with bondo--- it's good stuff and lasts.
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Old 11-28-2007, 08:31 PM   #6
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Wood Door Repair


The words Bondo and restored should only be used when the subject is old cars While it will work, its just not the right product for restoring wood . There are better products such as WoodEpox made for parching wood. You could also glue in a wedge of wood with polyurathean glue and sand it to fit. Put if you're just looking for a cheap paint grade fix bondo will do.
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Old 11-28-2007, 08:33 PM   #7
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Thanks for the tip - good idea. I'll post the results.
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