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Originally Posted by info@homeworkbydave.com
Sorry for the delay in responding... busy. I think the existing shelves are made of "project panel" (Lowe's). Basically a pressboard of some type and not plywood. They are 3/4'" thick. The existing shelves would probably not be horribly difficult to remove but I think the homeowner would rather not go that route. At the rear of the shelves they rest on a pine ledger attached to the wall and is 3/4" thick. The front end is supported by vertical pieces that run from floor to top shelf. The ends of the existing shelves that I need to attach the new shelves to overlaps the vertical support by about 3 inches. Without dismantling the old shelves I don't see how to cut them halfway back into the vertical support where I could then attach the new shelf as well.
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Pressboard is not easy to work with. It flakes, breaks, chips and is not really conducive to working with other real wood.
But I am prejudice as I always have hated that stuff.
If you keep that particle board in there and just add more wood to extend the shelf there isn't much you can to do make a secure connection. I suppose you could just butt the new wood up the old stuff and make sure that it is secure in the front so the wood doesn't move forward and cause a separation in the back.
I suggest a support in the middle as particle board is not known for it's phenomenal strength.